Finding an experienced and certified Azon thermal barrier applicator is critical to aluminum extrusion manufacturers that require pouring and debridging to meet specific performance metrics concerning thermal exchange and moisture. Commonly used in the construction, architectural, and automotive industries, aluminum extrusions are invaluable components to doors, windows, and other building components that are exposed to fluctuating temperatures and continual moisture. This article looks at what exactly an Azon thermal barrier is, the specifics of Azon SU 315-14T polymer applied by Precision Steel Services, and the benefits a certified Azon thermal barrier applicator brings to aluminum extrusions.
Precision Steel Services is a certified applicator of the proprietary Azon polymer SU 315-14T. This Azon thermal barrier product refers to the two-component polymer specifically designed to provide shear and structural strength to aluminum extrusions as well as insulating properties that prevent the transfer of heat and moisture. The mixture combines equal parts of reactive resin and polymeric isocyanate to generate a durable hardened strip that can resist fracturing during fabrication and meets the specified end-use properties designated by the American Architectural Manufacturers Association (AAMA). Azon thermal barrier is designed to adhere to high-performance finishes and protects against unwanted heat transfer that elevates utility costs or leads to damage causing condensation.
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Aluminum extrusions are an extremely versatile and integral design component used in windows, doors, and a variety of other architectural applications. They can take a wide range of shapes and sizes depending on their intended use, but without the addition of an Azon thermal barrier, they will lack the requisite properties needed to prevent drafts, condensation, and costly spikes in heating or cooling costs. Once the two-component polymer blend cures, the polyurethane barrier eliminates the “metal on metal” connection and replaces it with a high-performance, malleable layer that eliminates the air gap in window and door installations.
The application of Azon thermal barriers to aluminum extrusions is part of a broader process known as pouring and debridging. Precision Steel Services is an industry leader in completing pouring and debridging services for countless customers in the architectural design sector and both commercial and residential construction applications. Pouring refers to the actual application of the Azon polymer blend into an intentional channel within the aluminum extrusion. Once it hardens, the extrusion is debridged to remove excess aluminum and create the non-metal-to-non-metal connection point that provides the highly desired protective thermal properties.
As a certified applicator of Azon Thermal Barrier Polymer, Precision Steel has considerable experience providing premium pouring and debridging services to various industries. Customers can rely on our knowledgeable team to comprehensively add an insulating thermal barrier to any shape or size of aluminum extrusion.
All aluminum extrusions require supplemental finishing before undergoing pouring and debridging with a certified Azon thermal barrier applicator. These extrusions can be crafted to match modern architectural designs and match form and function when required to perform in tall buildings exposed to excessive wind conditions as well as fluctuating temperatures and humidity. For the last 20+ years, Precision Steel has been an integral partner in the fabrication of architectural window systems for Centria, a Nucor company. Centria’s Formavue window system features aluminum framing that requires a thermal break for ultimate performance and efficiency in various commercial structures.
After fabrication and finishing of the aluminum head, sill, and jamb extrusions required for each frame, Precision Steel applies the Azon thermal barrier, which provides complete thermal efficiency and aligns with an insulated metal wall panel. After pouring and debridging, frames are assembled at our facility or prepared and shipped for field assembly. The end result is a high-performing, aesthetic architectural window system with endless design possibilities. Precision Steel has worked with Centria to produce window frames for several projects including hospitals, office buildings, schools, and stadiums throughout the United States and abroad. Recent jobs include fabricated window frames for the United Shore Bridge in Michigan, which is the largest pedestrian bridge in the United States. We also fabricated frames for the new Ford El Cristo facility in Mexico.
Precision Steel Services is the leading certified applicator of Azon thermal barrier for companies with aluminum extrusion components for use in various industries. Centrally located between Pittsburgh, PA, and Cleveland, OH, Precision Steel has over two decades of experience working with customers to achieve their desired thermal protective goals while meeting complex shapes and aesthetic finish types. We have no limitations on lineal feet required for a pouring and debridging project and have experience working with both standard shapes and customized extrusion designs. If you are interested in receiving a quote about our Azon thermal barrier services, pouring and debridging, or any other Precision Steel capability, please contact a member of our team today!
